TOTAL PACKAGE CONVEYOR SERVICES

A to Z Conveyor System Services

Design. Manufacture. Supply. Monitoring. Maintenance. Operation.

BOTON integrates products, engineering, field service and digital monitoring into one performance-based service model for critical bulk material handling systems.

Explore Service Model
A to Z Conveyor System Services

A TO Z SERVICE CHAIN

One Partner. The Complete Conveyor Service Chain.

From design to long-term operation, BOTON supports conveyor systems through the full lifecycle.

Select each stage to see how BOTON supports the conveyor lifecycle.

  • Design
  • Manufacture & Supply
  • Installation & Commissioning
  • Monitoring
  • Maintenance
  • Operation & Optimization

System engineering based on site conditions, material behavior and long-term performance.

We analyze operating conditions, material characteristics and system requirements to define the right conveyor solution.

  • Site Assessment
    Evaluate material, route, load, environment and maintenance conditions.
  • Belt Selection
    Select the right belt structure and cover compound.
  • System Optimization
    Optimize layout, drive, pulley, tension and overall system performance.
Design

High-performance products and dependable supply support for conveyor operation and maintenance.

BOTON connects product manufacturing, spare parts planning and supply coordination to support long-term conveyor reliability.

  • Belt Products
    Manufacture belts matched to operating conditions and application needs.
  • Spare Parts
    Provide critical parts for maintenance and system continuity.
  • Consignment Stock
    Support long-term sites with planned spare parts availability.
Manufacture & Supply

Field installation and startup support to bring conveyor systems into stable operation.

Our service team supports installation, splicing, alignment, tensioning and trial operation based on engineering standards.

  • Installation
    Mechanical positioning and belt installation on site.
  • Splicing
    Execute belt jointing and repair for reliable operation.
  • Commissioning
    Support alignment, tension setting and trial running.
Installation & Commissioning

Condition data that helps identify risk earlier and improve maintenance planning.

BOTON supports conveyor health inspection and diagnostic reporting to help customers move from reactive repair to planned maintenance.

  • Health Inspection
    Inspect belt condition, splices and system health.
  • IoT Diagnostics
    Use smart tools and monitoring for condition visibility.
  • Risk Alerts
    Support earlier identification of abnormal conditions.
Monitoring

Field services built around safety, uptime and maintenance efficiency.

Field services built around safety, uptime and maintenance efficiency.

  • Inspection
    Routine inspection for belt and component condition.
  • Shutdown Support
    Planned maintenance and shutdown execution.
  • Urgent Repair
    Rapid field response for unexpected failures.
Maintenance

Long-term support for reliability, productivity and lifecycle cost improvement.

Through performance-based service models, BOTON helps customers improve maintainability, reduce breakdown risk and optimize system performance.

  • PBC
    Performance-based operational support models.
  • Reliability
    Improve maintainability and reduce breakdown risk.
  • Continuous Improvement
    Support ongoing optimization of system performance.
Operation & Optimization

Keeping critical conveyor systems running,
from day one to every day after.

Lifecycle service for continuous operation.

Key Questions for Conveyor System Performance

For mining, port and bulk material handling operations, integrated conveyor service helps reduce downtime, control maintenance cost and improve long-term system reliability.

How can mining operations reduce conveyor downtime?

Mining operations can reduce conveyor downtime by combining routine inspection, condition monitoring, planned shutdown support and urgent repair into one integrated conveyor maintenance program.

BOTON supports belt condition inspection, splice checks, conveyor health diagnostics and emergency field response to help identify risks earlier and reduce the impact of unexpected failures.

Australian iron ore downstream operation

-38%
Maintenance cost reduction
100%
Maintenance & service ownership

How can conveyor maintenance cost be reduced?

Conveyor maintenance cost can be reduced by shifting from reactive repair to lifecycle-based maintenance planning.

BOTON integrates spare parts supply, belt services, root cause analysis and reliability improvement to reduce repeated failures, improve maintenance readiness and lower total cost of ownership.

Australian iron ore downstream operation

-38%
Maintenance cost reduction
100%
Maintenance & service ownership

How can conveyor service support stable production output?

Conveyor service supports stable production output by improving asset availability, maintenance planning and system reliability.

Through performance-based conveyor service, BOTON combines inspection, root cause analysis, maintenance planning, shutdown support and continuous improvement to keep critical bulk material handling systems running at higher operating consistency.

Australian multi-line iron ore operation

20M–22M tons
Annual output, 2021–2023
6
Downstream production lines supported

What is performance-based conveyor maintenance?

Performance-based conveyor maintenance is a service model that links maintenance work to measurable outcomes such as reliability, uptime, maintainability and lifecycle cost.

BOTON’s A to Z model connects design, manufacture, supply, monitoring, maintenance and operation, helping customers move from individual maintenance tasks to long-term conveyor system performance management.

Australian performance-based conveyor service model

A to Z
Design + Manufacture + Supply + Monitoring + Maintenance + Operation
2016–2020
Sustained production growth

Services Structured by Responsibility Level

From essential field support to engineering improvement and performance-based operation.

Field Services

Essential field services for stable daily operation.

Engineering Support

Engineering support for reliability, maintainability and system improvement.

Lifecycle Solutions

Long-term service models for productivity, digitalization and sustainability.

Field Services

Essential field services for stable daily operation.

Belt Services

Inspection, cleaning, alignment and condition management.

Splicing & Repair

Cold and hot splicing, joint repair and belt patching.

Spare Parts Supply

Belts, rollers, idlers, mechanical parts and consumables.

Mechanical Services

Component repair, reconditioning and mechanical support.

Engineering Support

Engineering support for reliability, maintainability and system improvement.

Conveyor Design

System design support based on site and material conditions.

Re-engineering

Upgrade existing systems for better reliability and efficiency.

Chute Optimization

Improve material flow, reduce impact and lower wear.

Health Inspection

Condition inspection, diagnostics and maintenance recommendations.

Lifecycle Solutions

Long-term service models for productivity, digitalization and sustainability.

PBC Operation

Performance-based service models for measurable outcomes.

Lifecycle Management

Coordinated management of belts, parts, logistics and replacement.

Digitalization

Monitoring, diagnostics and intelligent operation support.

Energy-Saving Upgrade

System improvement for lower energy use and operating cost.

Global Footprint. Local Service Capability.

BOTON supports bulk material handling operations through global technical service centers, manufacturing bases, recycling capability and regional service resources.

13

Global Technical Service Centers

Covering China and key overseas regions including Australia, Guinea, Brazil, Chile, Peru, Thailand, Malaysia, Mongolia and Canada.

4

Global Manufacturing Bases

Manufacturing capability across Wuxi, Shandong and Rayong, Thailand.

1

Global Rubber Products Recycling Center

Australia-based recycling capability for used rubber products and conveyor belts.

Global coordination. Regional response. Local execution.

Global coordination. Regional response. Local execution.

Selected Field Outcomes
Project and client names are withheld for confidentiality.

Selected Service Outcomes

Project and client names are withheld for confidentiality.

Western Australia

Iron Ore Operation

-38%

maintenance cost

Western Australia

Mining Operation

100%

conveyor service coverage

Western Australia

Conveyor Retrofit

longer maintenance interval

Western Australia

Belt Upgrade

service life improvement

Africa

Bauxite Conveyor System

15%+

energy reduction

Africa

Long-Distance Conveying

40%

lower designed motor power

Australia

Stacker-Reclaimer

200%+

belt life improvement

Australia

Stacker-Reclaimer

47%

more ore per 1mm wear

South China

Steel Plant

30%

longer belt life

Long-term cooperation across mining, ports, steel, cement and bulk material handling operations.

Closing the Loop

Recycling and green supply options for used conveyor belts.

BOTON supports responsible end-of-life management through used belt recycling and material recovery.

Explore Belt Recycling
01

Used Conveyor Belts

Collected from operating sites.

02

Recovered Rubber & Steel

Processed into reusable material streams.

03

Circular Applications

Supporting rubber products, asphalt binders, steel recovery and alternative fuel.

Part of BOTON’s full lifecycle service approach.

Need More Product Details?

Download the product brochure for key features, applications, and solution highlights.

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