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AI Belt Tracking System

The AI Belt Tracking System utilizes high-precision ranging technology to enable non-contact measurement and automatic closed-loop correction of conveyor belt misalignment, with real-time generation of correction performance curves.

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Main Features & Benefits

  • Continuous monitoring of conveyor belt deviation
  • Two-way active correction
  • Deviation curve real-time display and save
  • Sound and light alarm and alarm information push
  • Emergency stop through interlock

Continuous monitoring of conveyor belt deviation

Continuous monitoring of conveyor belt deviation

Two-way active correction

Two-way active correction

Deviation curve real-time display and save

Deviation curve real-time display and save

Sound and light alarm and alarm information push

Sound and light alarm and alarm information push

Emergency stop through interlock

Emergency stop through interlock
Differential Cone Roller Design
The cone roller adopts different shaft diameter design at both ends, which can realize the function of rotation differential. By adjusting the contact area and contact pressure with the conveyor belt up and down through the support bracket, the conveyor belt can be effectively corrected.
Dual-Wheel Correction Structure
The “two-wheel scheme” is adopted on both sides of the rotating part, which makes the corrective action after the deviation of the conveyor belt more powerful and more stable.
SKF Bearing Center Support
The SKF radial spherical plain bearing is used as the center support, which is durable and maintenance-free, especially suitable for occasions where supplementary lubrication is difficult.
Balanced Horizontal-Axis Design
The rotating part adopts the “horizontal axis”; the force is more balanced, different from the vertical axis of the ordinary aligning roller, its service life is doubled, and maintenance free.
Center-Guiding Straight Roller
The straight roller adopts two sets of supporting grooves in the middle of the belt, and the conveyor belt has a gathering effect toward the center when passing through the straight roller.

Application Gallery

Techincal Details

CategoryParameters
Applicable belt speed0-10m/s
Applicable belt width650-3000mm
Belt deviation measure accuracy≤5mm
Continuous working time7x24h

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